Reagent Bottle(Irregular-Shaped Bottle) Filling Production Line
1 Overview
The series of products are suitable for filling of dialysate, reagents and raw materials in such industries as medicine biology, chemical industry, etc. The whole production process conforms to the new version GMP requirements
As the packaging materials are all irregular-shaped bottles, more robot functional devices or techniques are incorporated. It has various patented technologies with independent intellectual property rights. It has reached the advanced level and can replace similar imported products.
2 Main features
- Three-in-one structure of bottle unscrambling, filling and cap turning, taking small floor space with stable and reliable operation.
- The ceramic pump or peristaltic pump filling principle is a dopted to ensure that the liquid is free from contamination during filling.
- The filling volume is adjusted on the man-machine interface with simple operation. Filling is carried out when there is any bottle, and no filling is carried out if there is no bottle. No leakage.
- The whole line adopts the PLC control system with variable frequency speed control and high degree of automation.
- Effective methods are available to complete the functions of bottle unscrambling, bottle moving and positioning for various irregular-shaped bottles or bottles with different thickness, meeting the needs for automatic production.
- It can be equipped With 100-grade laminar flow protection and dust particles and airborne microbe detection System.
- The cap turning mechanism can be driven by servo motor with adjustable torque
- The whole line is designed according to GMP Requirements.
3,Main technical parameters
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Product model
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XHL-YYG2/1
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XHL-YYG4/1
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XHL-DYYG8/8
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XHL-YYG12/8
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Stable production capacity
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40-50
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40-50
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50-70
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100-120
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Filling range
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1-30ml
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30-150ml
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1-200ml
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1-30ml
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Applicable bottle type
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Different thicknesses Bottles
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Number of filling eads
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2
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4
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8
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12
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Number of cap pressing heads
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1
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1
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8
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8
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Filling accuracy
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≤0.5%
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pass rate
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≥99.9%
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Bottle moving mode
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Disc positioning type
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Disc positioning type
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Straight-line bottle positioning
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Rotary type
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Power supply
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220/380V 50/60Hz
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Power
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≤2.2kw
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≤2.2kw
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≤3kw
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≤6kw
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Air pressure
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0.4-0.6MPa
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Weight
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1000kg
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1200kg
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2000kg
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3000kg
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Tip：The special-shaped bottle needs mold positioning, ring conveyor line, and automatic demoulding.
