Liquid Filling,Stoppling,Cap turning And Packaging Production Line of 50-500ml sterile eye Care Solution Bottles
1 Overview
The production line is suitable for back-end-of-line packaging including bottle unscrambling, bottle washing, filling, stoppling, cap turning, labeling, cartoning, case packing and palletizing of sterile eye drop bottles in the pharmaceutical industry. It is an aseptic filling production line, fully conforming to GMP requirements. It is also applicable to the packaging of other types of bottles with inner stopples or other special design requirements. It has reached the advanced level and can replace similar imported products
2 Filling principle
The use of a plunger ceramic pump or a peristaltic pump or the weighing type filling principle ensures that the liquid is free from contamination or other chemical reactions。
3 Main technical parameters of production line
Filling range:10-30m,30-60ml,50-120m,100- 250ml.250-500ml
Applicable bottle type: round, flat, and irregular-shaped bottles
Number of filling heads: 4 heads, 8 heads, 12 heads, 16 heads and 24 heads available for selection
Number of air washing heads: 12 heads, 16 heads and 24 heads available for selection
Number of stoppling heads: single head, double heads, 8 heads and 18 heads available for selection
Number of cap turning heads: single head, double heads 8 heads. 12 heads and 18 heads available for selection
Filling accuracy: <+0.5%
Pass rate:≥99.9%
Whole line production capacity: 30-50 bottles/minute, 60-80 bottles/minute. 90-120 bottles/minute. 200-250 bottles/minute available for selection
Power: 220/380V total power s1okw
Compressed air: 0.4-0.6mpa 25-35m³/h
4 Main performance characteristics of production line
The whole line runs under the protection of 100-grade laminar flow, and can be installed with dust particles and airborne microbe detection system.
Filling, stoppling and cap turning can be integrated into one machine, or can be made separately
It adopts automatic bottle unscrambling instead of manual work,saving manpower.
Purified air is used to rinse bottles, ensuring clean bottles. It is also equipped with the ion wind device for eliminating static electricity
It adopts the plunger ceramic pump to fill liquids of various viscosities with high precision. The pump can be easily disassembled, making cleaning and sterilization convenient. It can also adopt the peristaltic pump or weighing type filling. With servo driving, the filling volume is adjusted on the man-machine interface conveniently and reliably
It can be equipped with CIP/SIP cleaning and sterilization system
The filling system is provided with the anti-leaking device, realizing filing from the bottom of the bottle, rising slowly and avoiding bubbles
The whole line is suitable for various specifications of bottles and adjustments can be completed conveniently within a short time
The whole line adopts the PLC control system with variable frequency speed control and high degree of automation. The whole line is designed according to GMP requirements.
XHL-SPYG4/1/1, XHL-SPYG8/2/2, XHL-SPYG12/8/8, XHL-SPYG24/18/18 Series Servo Filling, Stoppling And Cap Turning Machine
1 Overview
The series of filling unit is suitable for filling, stoppling and cap turning of sterile eye drop bottles in the pharmaceutical industry. It is also suitable for filling, stoppling and cap turning of other types of products. Fully conforming to GMP requirements, it has reached the advanced level and can replace similar imported products.
2 Main features
The use of a plunger ceramic pump or a peristaltic pump or the weighing type filling principle ensures that the liquid is free from contamination or other chemical reactions
The mechanical hand is adopted for stoppling with accurate positioning and without errors
It integrates filling and cap turning (capping). With servo driving, the filling volume is adjusted on the man-machine interface
It adopts the plunger ceramic pump to fill liquids of various viscosities with high precision. The pump can be easily disassembled, making cleaning and sterilization convenient
It can be equipped with CIP/SIP cleaning and sterilization system
It adopts the PLC control system with variable frequency speed control and high degree of automation. No filling is made if there is no bottle
The filling volume is adjusted on the man-machine interface
The filling volume of all metering pumps can be adjusted in one step, or fine adjustment of each pump can be made according to the need. It is featured by convenient operation and quick adjustment.
The filling system is provided with the anti-leaking device, realizing filling from the bottom of the bottle, rising slowly and avoiding bubbles.
The tightness of the air gripper type cap turning head can be adjusted without damaging the bottle and cap. It can be equipped with servo motor driving with adjustable torque
It can be equipped with the cap storage and lifting mechanism.
It can be equipped with the mechanism for identifying reverse caps and eliminating nonconforming products.
The whole line is suitable for various specifications of bottles and adjustments can be completed conveniently within a short time.
Explosion-proof design can be adopted for products used in special industries or special types of products.
3 Main technical parameters
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Product model
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XHL-SPYG4/1/1
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XHL-SPYG8/2/2
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XHL-SPYG12/8/8
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XHL-SPYG24/18/18
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Production capacity((taking 160ml as an example)(bottles/min)
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30-50
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60-80
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90-120
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200-250
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|
Number of filling heads
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4
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8
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12
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24
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Number of stoppling heads
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1
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2
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8
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18
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Number of cap pressing heads
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1
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2
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8
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18
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Filling range
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30-500ml,customized for other volumes
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|
Filling accuracy
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≤±0.5%
|
|
Pass rate
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≥99.9%
|
|
Current
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220/380V 50/60Hz
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|
Power
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≤1.2kw
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≤2.2kw
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≤3kw
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≤5kw
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|
Compressed air pressure
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0.4-0.6Mpa
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|
Machine weight
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1200kg
|
1800kg
|
3000kg
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3500kg
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XHL-HYG Series Rotary stoppling Machine(8-head/12-head/18-head Available For selection)
1 Overview
The rotary stoppling machine is suitable for stoppling of bottles with inner stopples in such industries as medicine daily chemical industry, biological industry or other industries. It adopts continuous bottle moving mode and mechanical hand vacuum stopple grabbing and stoppling. It can work with various packaging machines for linked production.
2 Features
The mechanical hand stopple grabbing and stoppling is stable and reliable with a high stoppling rate.
Continuous bottle moving, high production capacity, smooth bottle feeding and discharging, variable frequency speed control, easy to be connected for linked production.
Simple structure, simple operation and easy maintenance.
It can be equipped with inner stopple storage and lifting mechanism.
3 Main technical parameters
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Product model
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XHL-HYS/8
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XHL-HYS/12
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XHL-HYS/18
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Production capacity (bottles/minute)
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100-120
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130-150
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180-250
|
|
Bottle moving mode
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Continuous rotary type
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Continuous rotary type
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Continuous rotary type
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|
Applicable bottle Specltications
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5-500ml， customized for above 500ml
|
|
Number of cap pressing heads
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8
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12
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18
|
|
Pass rate
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≥99.9%
|
|
Power supply
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220/380V 50/60Hz
|
|
Power
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≤2.2kw
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≤3kw
|
|
Machine weight
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1000kg
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1500kg
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1800kg
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XHL-XG/1/1 Single-Head Stoppling And Cap Turning Machine
XHL-XG/2/2 Double-Head Stoppling And Cap Turning Machine
1 Overview
The XG round disc positioning type cap turning(capping) machine is an economical device. The machine is designed to use the round disc for positioning the bottles for intermittent movement. The positioned bottles are subject to cap turning(capping)by the cap turning (capping) heads. The machine is highly practical and is an ideal piece of equipment for cap turning of bottles in such industries as medicine, food, chemical industry, pesticide, etc.
Note:The machine can also be used for pressing aluminum caps, anti-theft caps, screw caps, etc.
2 Features
Automatic cap unscrambling with high capping rate and cap turning rate.
Positioning by the rotary table, easy change of specifications and wide adjustment range.
Smooth bottle feeding and discharging, variable frequency speed control, easy to be connected for linked production.
Concise structure, simple operation and easy maintenance.
The tightness of the air gripper type cap turning head can be adjusted without damaging the bottle and cap.
Mechanical hand for inner stopple feeding, reliable and stable without incorrect actions.
The cap turning head adopts flexible design with easy adjustment, and can also be designed to be used for pull caps.
Continuous operation to complete automatic production, saving time improving efficiency.
The whole machine is designed according to GMP requirements.
The cap turning machine can be equipped with a servo motor, and the torque can be set
It can be equipped with the cap storage and lifting mechanism.
It can be equipped with the mechanism for identifying reverse caps and eliminating nonconforming products.
Replacement of parts is simple and easy to operate.
3 Main technical parameters
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Product model
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XHL-XG1/1
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XHL-XG2/2
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|
Production capacity (bottles/minute)
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40-50
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80-100
|
|
Bottle moving mode
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Round disc intermittent type
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Round disc intermittent type
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|
Applicable bottle Specltications
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5-500ml， customized for above 500ml
|
|
Number of cap pressing heads
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1
|
2
|
|
Pass rate
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≥99.9%
|
|
Power supply
|
220/380V 50/60Hz
|
|
Power
|
≤2.2kw
|
|
Machine weight
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1000kg
|
